Automotive Training Equipment Custom Design

Guangdong Zhongcai Education Equipment Co.,Ltd. is one of the most reliable manufacturers and suppliers of automotive training equipment custom design in China. Welcome to buy high quality engineering education equipment from our factory. Also, OEM&ODM service is available.

1. Product Introduction

This training trainer is developed based on a new energy vehicle base. The outer body shell is removed while the original complete chassis and power systems are fully retained. All chassis components are kept intact. With cutaway treatment, learners can clearly observe internal layout and moving parts of the vehicle. The full chassis system supports real dynamic operation. This Automotive Training Equipment Custom Design is developed to meet the teaching demands of colleges and technical institutes for theoretical lectures and hands-on maintenance training of new energy chassis systems. It helps instructors deliver intuitive chassis teaching and allows students to practice disassembly, inspection and troubleshooting on real automotive assemblies.

2. Equipment Structure & Material

The base frame is welded by Q235A carbon steel square tube (40*60mm). The base is reinforced with Q235A carbon steel plate with thickness ≥3mm. Solid welding ensures all new energy chassis components are stably mounted on the frame.

The whole frame surface adopts spray coating treatment. Four 3-inch industrial self-locking casters are installed for flexible movement. The structure is sturdy, safe and durable for long-term lab use.

The teaching panel is made of 4mm advanced aluminum-plastic sheet, impact-resistant, pollution-resistant, fireproof and moisture-proof. Primer coating is applied with special surface treatment. Color UV printed low-voltage control circuit diagrams are printed on the panel to distinguish controller side and plug side. Students can compare physical components with circuit drawings to analyze control principles directly.

3. Composition & Core Functions

Real and operable new energy chassis assemblies fully display the structure and composition of EV chassis systems.

Equipped with complete original chassis assemblies, including front and rear suspension, steering system, transmission system, drive motor assembly, motor controller, high-voltage battery pack, brake system and running system.

Auxiliary electric systems are fully functional: exterior lights, combination instrument, air conditioning, audio, wiper, door lock and window control systems can work normally for demonstration.

Transparent acrylic protective covers (≥4mm) are fitted on both drive wheels. The guards ensure operation safety while allowing clear observation of wheel rotation.

The high-voltage battery pack is also covered by ≥4mm transparent acrylic guard, so learners can view the internal structure of the battery pack safely.

A driver seat is equipped for convenient hands-on training.

Gear shifting device supports P, R, N, D mode switching of the drive system.

Original combination instrument displays real-time data: power transmission status, vehicle speed, voltage, temperature and ECU warning indicators.

Accelerator pedal controls acceleration and deceleration; brake pedal stops the drive wheel rotation for practical operation.

Complete cooling system includes radiator, cooling fan, water pump and pipelines, providing heat dissipation for drive motor, motor controller, DC-DC converter, high voltage distribution box, on-board charger and power battery pack.

Suitable for teaching pure electric chassis structure, working principles, component disassembly and maintenance practice.

2mm test terminals are mounted on the panel. The terminals fit tightly with multimeter probes to avoid poor contact. Learners can measure resistance, voltage, current, frequency and waveform signals on low-voltage control circuits for signal monitoring and fault diagnosis.

OBD diagnostic socket is reserved. Users can connect universal or dedicated auto scanners to query ECU information, read & clear fault codes, view data stream, run actuator test, set parameters, analyze waveforms and complete matching operations.

All chassis parts are fixed following original vehicle layout, convenient for students to carry out disassembly and assembly training.

Main power switch and rotary part protective devices are installed to guarantee safety during practical training.

4. Wireless Fault Simulation System

An industrial wireless remote fault simulator with at least 8 fault channels is supplied. Remote controller size: 143×50×25mm, powered by 2 AAA batteries with side power switch.

Number keys 1–8 on the remote control: press to activate the corresponding fault; press again to reset the fault.

Master ON key: trigger all faults with one click.

Master OFF key: restore all faults with one click.

LED indicator lights up when the signal is transmitted successfully.

5. Our Custom Service & Advantages

We are a professional manufacturer focused on Automotive Training Equipment Custom Design. Beyond this cutaway chassis trainer, we can modify panel layout, adjust fault channel quantity, upgrade safety protection scheme and re-design circuit drawings according to your teaching syllabus, lab size and government tender specifications. All products are factory direct supply, with complete technical documents, operation manuals and after-sales technical guidance. We support project quotation for vocational school laboratory construction.

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