Automotive Fault Diagnosis Training Equipment

Guangdong Zhongcai Education Equipment Co.,Ltd. is one of the most reliable manufacturers and suppliers of automotive fault diagnosis training equipment in China. Welcome to buy high quality engineering education equipment from our factory. Also, OEM&ODM service is available.

This Automotive Fault Diagnosis Training Equipment adopts hydrogen fuel cell system components to demonstrate the layout, internal structure and working principles of the automotive hydrogen fuel cell system. It supports dynamic simulation of system running status, so students can intuitively learn the structural features and functional logic of hydrogen fuel power systems. It is widely applied in technical schools, universities and skill training centers for integrated teaching: including principle explanation, structural cognition, system testing and practical maintenance & fault diagnosis training of hydrogen fuel cell vehicle systems.

Equipment Structure & Materials

The panel frame is made of Q235A carbon steel, formed by cold stamping, with neat appearance and stable structure.

The base frame is welded by 40×40 mm Q235A carbon steel square tubes. Side panels use Q235A steel plate with thickness ≥1.5 mm. The base frame and upper panel frame are separated and connected by stainless steel bolts. A horizontal workbench is reserved on the base, surrounded by transparent acrylic sheets with thickness ≥4 mm.

The whole machine adopts powder coating anti-corrosion treatment, fitted with four 3-inch industrial lockable casters, easy to move, safe, reliable and long service life.

The teaching panel is made of 4 mm high-grade aluminum composite plate, with impact resistance, stain resistance, fireproof and moisture-proof performance. The surface is treated with special primer, and full-color system schematic diagram is printed by UV process for easy observation and teaching.

Electrical System Composition & Core Teaching Functions

This Automotive Fault Diagnosis Training Equipment fully demonstrates the energy system working principle of hydrogen fuel cell vehicles. It highlights the advantages of low-pressure hydrogen storage with metal-polymer hydrogen storage tanks. It can dynamically run under resistive load and inductive load conditions, showing the operating characteristics of hydrogen fuel cell vehicle energy systems for diagnostic training.

Equipped with a 10-inch display screen, it plays interactive animation to show the running state and working principle of each core hydrogen fuel cell component, helping students quickly understand the energy flow path before fault diagnosis operation.

The drive motor simulation module on the panel shows the complete workflow: hydrogen is delivered from the storage tank to the fuel cell stack, electric energy is generated, boosted to high-voltage DC output, converted into AC power by the motor controller, and finally drives the traction motor. It presents the complete structure, component layout and energy conversion logic of the fuel cell system for systematic diagnostic training.

It supports dynamic simulation of five typical working conditions: fuel cell stack gas supply, power generation, voltage boosting, supercapacitor charging and normal vehicle running. Teachers can switch working status freely to set up different diagnosis scenarios for students.

It comes with a gear selector to simulate R (Reverse), N (Neutral) and D (Drive) gear operation of the drive motor, plus a brake switch to simulate vehicle stop when braking.

Main system modules: drive motor simulation unit, motor controller, fuel cell DC-DC booster, fuel cell stack, hydrogen storage tank, gear selector, supercapacitor, accelerator pedal, brake switch, hydrogen generation unit and mobile chassis.

Our Advantages 

Factory direct supply from Guangdong Zhongcai Teaching Instrument, we specialize in custom Automotive Fault Diagnosis Training Equipment for new energy automotive labs

Safe simulation design, no high-risk real vehicle operation, suitable for student hands-on training

Complete teaching schematic, stable simulation performance, easy for curriculum development

Custom size, panel printing and function adjustment available for school laboratory bidding projects

Full set of operation manuals and technical support provided after delivery

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