Electrical Training Board

Guangdong Zhongcai Education Equipment Co.,Ltd. is one of the most reliable manufacturers and suppliers of electrical training board in China. Welcome to buy high quality engineering education equipment from our factory. Also, OEM&ODM service is available.

Product Introduction

This product is based on the physical model of a DC charging station system for electric vehicles, consisting of a mobile rack and a teaching panel. It is designed to meet the educational needs for understanding the structure, working principles, and diagnostics of electric vehicle charging management systems. The electrical training board serves as an integral part of this setup, enhancing the learning experience.

Product Composition

Charging Management System:

Residual current protection switch

Lightning arrester

Smart electric meter

Main controller

High-power relay

Switching power supply

Emergency switch

Charging gun

Integrated management system

Product Features

Integrated Management System: Operators can actively manage the backend system of the charging station, allowing for convenient monitoring of the charging pile's operational status and timely handling of reported data such as voltage, current, temperature, and power.

Training Platform Characteristics: The training platform accurately reflects the working characteristics of electric vehicle charging systems. It demonstrates charging through a DC charging station with card swiping (slow charging) and displays real-time charging data on its screen, enabling students to understand the charging process, principles, operation, and basic maintenance of the equipment. The electrical training board is designed to facilitate these educational objectives effectively.

Tool Cart Functionality: The training platform is equipped with a storage cabinet underneath for placing specialized experimental tools.

Material and Structure: The training platform is constructed from European standard aluminum profiles and sheet metal, making it more robust, durable, and aesthetically pleasing.

Safety Protection Features: The system is equipped with an emergency stop switch and protective devices, with alarms displayed on the screen for easy disconnection of the main power supply and safety protection.

Detailed Circuit Diagram: A detailed colored circuit diagram is provided to meet educational needs, supporting the analysis, detection, diagnostics, and assessments of the control system.

Low-Voltage Line Testing: The control panel is equipped with external testing terminals for non-destructive testing of electrical signals from various sensors and actuators.

Wireless Diagnostics and Intelligent Fault Assessment: The system includes a mobile APP WiFi intelligent fault configuration platform, which creates its own WiFi hotspot and works without needing additional WiFi devices (such as a router). Mobile devices connect to the control panel via WiFi, ensuring strong anti-interference capabilities. Up to 100 mobile devices can connect simultaneously, while only one mobile device can connect to the teacher's control terminal at any time. Each signal can be set to "on," "off," or "intermittent fault," with customizable timing for intermittent faults. Teachers can configure settings and exam durations, and the system automatically grades the exams after submission, informing students of their scores.

Training Projects

Demonstrate the working status and operational principles of the charging station during charging.

Demonstrate the backend management platform of the charging station.

Learn about the structural composition of the charging station and the working principles of its components.

Demonstrate the impact of faults on the charging station's operation and the troubleshooting process.

Product Specifications

Rack Dimensions: Approximately 640 × 500 × 1650 mm

Charging Station Type: Fast charging

Charging Station Power: 7.2 kW

Output Current: ≤32 A

Input Voltage: 220 Vac ±20%

Communication Functions: Supports RS485, Ethernet, GPRS wireless communication, and CAN communication

Protection Rating: IP54

Product Craftsmanship

Rack Material: Made from 40 × 40 aluminum profiles to meet load-bearing requirements.

Mobility: Equipped with heavy-duty, lockable casters for easy movement of the equipment.

Panel Material: Uses 4 mm thick aluminum-plastic board, with a high-precision UV printing surface that is corrosion-resistant, impact-resistant, fireproof, and moisture-proof.

Safety Protection: All exposed electrical components are fitted with transparent organic glass protective covers to ensure safety during training.

This product is designed to provide a comprehensive and practical solution for education on electric vehicle charging management systems, helping students master relevant technologies and operational skills. The electrical training board is essential in achieving these educational goals effectively.

Regular maintenance and care are essential to ensure the normal operation and prolong the lifespan of the DC charging station system for electric vehicles. Here are some important maintenance and care tips:

1. Regular Equipment Checks

Visual Inspection: Periodically inspect the charging station for any visible damage, rust, or wear.

Cables and Connectors: Check the charging cables and connectors for integrity, ensuring there are no frays or signs of aging.

2. Cleaning Maintenance

Surface Cleaning: Use appropriate cleaning agents to regularly clean the surface of the charging station, preventing the accumulation of dust and dirt.

Internal Cleaning: Periodically open the device casing to check for dust or debris inside, and clean to maintain the cleanliness of internal components.

3. Electrical System Checks

Electrical Connections: Regularly inspect all electrical connections to ensure they are secure and free from corrosion.

Protection Devices: Test the residual current protection switch and other safety devices to ensure they are functioning properly.

4. Software Maintenance

System Updates: Keep the charging management system software up-to-date by performing necessary updates and upgrades.

Fault Records: Regularly review system fault records and promptly address any alerts.

5. Environmental Maintenance

Moisture Control: Ensure the charging station is installed in a dry, well-ventilated environment to prevent moisture damage.

Protection Measures: Take necessary protective measures in harsh weather conditions, such as using waterproof covers.

6. Regular Professional Maintenance

Professional Inspections: It is advisable to have a professional technician conduct a comprehensive inspection at least once a year to ensure safety and performance.

Component Replacement: Replace wear-prone components, such as charging guns and relays, regularly based on usage to ensure system reliability.

7. User Training

Operational Training: Provide training for users on the proper operation of the system, ensuring they understand the correct usage methods and basic maintenance knowledge.

Safety Awareness: Enhance users' safety awareness to ensure compliance with safety protocols during operation.

Normal usage conditions

The altitude does not exceed 3000 meters.

The operating environment temperature of the equipment is -10°-30°.

The relative humidity of the surrounding air does not exceed 80% (when the ambient air temperature is 25±5℃)

There is no conductive or explosive dust in the operating location, and there is no gas or vapor that corrodes metal and destroys insulation.

A roof needs to be installed above portable equipment for outdoor operation to prevent rainwater from falling directly on the equipment.

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