EV Technician Training

EV Technician Training

In the rapidly evolving electric vehicle (EV) market, comprehensive training systems are essential for developing
skilled technicians. The BYD E5 pure electric vehicle comprehensive training system consists of six integrated
modules designed to equip EV technicians with the necessary knowledge and skills. This training
program emphasizes hands-on experience and theoretical understanding, ensuring that trainees are
well-prepared for the demands of the industry. By incorporating EV Technician Training into each module, the program not only addresses the technical aspects but
also focuses on industry standards and best practices.
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Product Introduction

In the rapidly evolving electric vehicle (EV) market, comprehensive training systems are essential for developing skilled technicians. The BYD E5 pure electric vehicle comprehensive training system consists of six integrated modules designed to equip EV technicians with the necessary knowledge and skills. This training program emphasizes hands-on experience and theoretical understanding, ensuring that trainees are well-prepared for the demands of the industry.

By incorporating EV Technician Training into each module, the program not only addresses the technical aspects but also focuses on industry standards and best practices.

 

EV Battery

1/6.Product Introduction

The BYD E5 training system is based on the actual parts of the new energy vehicle battery pack assembly of this model. It includes power batteries and battery management systems, enabling a comprehensive understanding of the composition, structure, and working principles of lithium batteries for electric vehicles. This hands-on approach is essential for effective EV Technician Training, ensuring that technicians are well-prepared for real-world applications.

Features

Equipped with a Battery Power Source: The components are arranged according to the original vehicle position, allowing for a simulation of the working process of the power battery system. This feature enhances the practical aspect of EV Technician Training, making learning more interactive.

Partially Dissected Battery Shell: The battery shell is partially dissected and protected with a high-grade insulating transparent plate, enabling students to clearly observe the internal components. This visual aid is crucial in enhancing understanding during EV Technician Training.

High-Voltage Power Supply Integration: After connecting with other benches of the system, the high-voltage power supply is sent to the motor through the high-voltage distribution box (main contactor). The controller receives signals from the accelerator pedal, brake switch, reverse switch, and gear switch, effectively controlling the motor's speed and direction. The original car instrument displays various real-time parameters, allowing students to observe the energy transmission route of the system, vital for their EV Technician Training.

 

 

Gearbox

single-speed gearbox for electric vehicles

Length×width×height

4680×1765×1500mm

Maximum speed (km/h)

130

Number of drive motors

single motor

Battery type

lithium iron phosphate battery

Battery capacity (kwh)

43

 

EV Control

 

2/6:  Integrated Teaching and Training System

Product Requirement

This training platform is based on the real object of the charging system for this model, including the detection panel, on-board charger, DC-DC conversion, fast charging interface, slow charging interface, and more. It can truly demonstrate the composition and functioning of the new energy vehicle charging system process, making it an essential part of EV Technician Training.

Functional Requirements

The real and operable new energy vehicle charging system completes the composition structure and working process when connected with other platforms of the system.

The measurement panel of the training platform features a color inkjet circuit diagram made of high-strength aluminum-plastic plate (4mm thick). It is resistant to large temperature differences, wear, moisture, and corrosion. The panel is printed with a durable color circuit diagram that never fades, allowing students to intuitively compare the diagram with the real object of the electric vehicle drive system. This visual aid enhances understanding and analysis of the control system's working principle, which is vital for effective EV Technician Training.

Detection terminals installed on the panel allow for direct measurement of electrical signals from each control unit, such as resistance, voltage, current, and frequency signals.

 

 

Body structure

4-door, 5-seat sedan

Energy type

pure electric

Ministry of Industry and Information Technology pure electric mileage (km)

305

Maximum power (KW)

160

Maximum torque (N m)

310

Length×width×height

4680×1765×1500

EV Motor

3/6: Pure Electric Vehicle Training System

Specification

Body structure

4-door, 5-seat sedan

Energy type

pure electric

Fast charging time (hours)

1.2

Slow charging time (hours)

7

Maximum power (KW)

160

Maximum torque (N m)

310

Gearbox

single-speed gearbox for electric vehicles

Length×width×height

4680×1765×1500

 

 

EV Air Condition

4/6: Air Conditioning and Heating Integrated Teaching and Training System

Product Requirement
The new energy vehicle air conditioning system serves as the foundation for this training platform, featuring components such as the electric compressor, air conditioning controller assembly, condenser assembly, evaporation box assembly, control panel, and high and low-pressure pipeline expansion valve assembly. This system, combined with the teaching board, allows for the inspection, maintenance, diagnosis, and measurement of electric vehicle air conditioning systems. Detection terminals are installed on the training platform to directly monitor the working process of electrical signals from each circuit component of the air-conditioning system.

Functional Requirements

When connected with other system training platforms, the heating principle and control method of the electric heater will be demonstrated.

The working principle and control process of electric air conditioners and compressors will be illustrated.

The platform allows for adjustments to cooling intensity, wind speed control, air outlet control, and internal/external circulation control of the air conditioning system.

Inspection and detection of the pipeline pressure of the air conditioning system can be conducted.

The teaching board facilitates understanding of the operating characteristics and diagnostic methods of the air conditioning system.

System fault settings and diagnosis analysis are possible.

Safety operation specifications during the maintenance of electric high-voltage air conditioners will be emphasized.

Process Standard
The circuit board features circuit analysis capabilities and is crafted from aluminum-plastic, ensuring a beautiful and durable design. The stand is built from national standard aluminum profiles and includes universal mobile casters for ease of movement. The distribution of lines is logical, and the installation of electrical appliances is strictly organized, complying with GB national electrical industry standards.

Specification

Body structure

4-door, 5-seat sedan

Energy type

pure electric

Fast charging time (hours)

1.2

Slow charging time (hours)

7

Maximum power (KW)

160

Maximum torque (N m)

310

Length×width×height

4680×1765×1500

Maximum speed (km/h)

130

EV Steering

5/6 Electric Device Integrated Teaching and Training System

Product Overview

 

Specification:

Fast charging time (hours)

1.2

Slow charging time (hours)

7

Maximum power (KW)

160

Maximum torque (N m)

310

Length×width×height

4680×1765×1500

EV Technician Training

6/6: Pure Electric Vehicle Body Electrical Integration Teaching and Training System

Product Description

The equipment is based on pure electric vehicle body electrical appliances, fully demonstrating the composition, structure, and working process of these components. It is ideal for meeting the teaching needs of middle and high vocational technical colleges, general education colleges, and training institutions, particularly for the theory and maintenance training of pure electric vehicle body electrical appliances, enhancing the EV Technician Training experience.

Main Components

Lighting system

Door and window system

Wiper system

Audio system

Rearview mirror system

Movable platform

Universal casters with lock

Features

The measurement panel of the training platform is painted with a color inkjet circuit diagram, made from a high-strength aluminum-plastic plate with a thickness of 4mm. It is resistant to large temperature differences, wear-resistant, moisture-proof, and corrosion-resistant. The panel is bright, not easy to fade, ensuring longevity for effective EV Technician Training.

The training platform presents the electric appliances of the entire vehicle in a plane form, with each system placed and fixed according to the relative position of the original car.

Detection terminals are installed on the panel of the training platform, allowing direct detection of electrical signals from various sensors and actuators, such as resistance, voltage, current, and frequency signals.

Built with international standard aluminum alloy profiles, the training platform is lightweight, high-strength, corrosion-resistant, and environmentally friendly. The flexible movement and durable caster device enhance the practicality of the system for comprehensive EV Technician Training.

Technical Parameters

Dimensions: 2000×800×1800mm (length×width×height)

Working Power Supply: DC 12V

Body structure

4-door, 5-seat sedan

Energy type

pure electric

Fast charging time (hours)

1.2

Slow charging time (hours)

7

Maximum power (KW)

160

Maximum torque (N m)

310

Gearbox

single-speed gearbox for electric vehicles

Length×width×height

4680×1765×1500

 

Target User Groups for the BYD E5 Comprehensive Electric Vehicle Training System (Six Sets)

Vocational Schools and Technical Colleges

This system provides students with a combination of practical skills and theoretical knowledge, training the next generation of electric vehicle technicians.

Corporate Training Institutions

It offers training for employees in automotive manufacturing and service centers, enhancing the skills of technical teams.

Vocational Skills Training Centers

This program is designed for individuals seeking to switch careers or upgrade their skills in electric vehicle technology.

Automotive Enthusiasts and DIY Hobbyists

It helps individuals interested in electric vehicles to gain a deeper understanding of how these vehicles operate and how to maintain them.

Impact on Future Development

Driving Technical Talent Development

As the electric vehicle market rapidly expands, the demand for skilled professionals will continue to grow. This training system will help cultivate technicians who meet market needs.

Promoting Industry Standardization

By providing structured training and standardized content, the system encourages better practices in electric vehicle maintenance and service, enhancing overall service quality.

Accelerating Electric Vehicle Adoption

By improving technicians' expertise, consumer trust in electric vehicles will increase, further promoting their adoption and acceptance.

Supporting Sustainable Development

Training more electric vehicle technicians contributes to green transportation and sustainable travel goals, aligning with environmental initiatives.

Encouraging Technological Innovation

The training system can integrate with cutting-edge industry technologies, fostering ongoing innovation in electric vehicle solutions.

Conclusion

The BYD E5 Comprehensive Electric Vehicle Training System (Six Sets) serves as a vital educational resource for cultivating skilled technicians in the rapidly evolving electric vehicle sector. By targeting diverse user groups - from vocational schools to corporate training institutions - this system is designed to enhance both practical skills and theoretical knowledge.

As the demand for electric vehicles continues to grow, this training program will play a pivotal role in shaping the future workforce, promoting industry standardization, and accelerating the adoption of electric vehicles. Furthermore, it supports sustainable development and encourages ongoing technological innovation within the industry.

In essence, the BYD E5 training system not only addresses current educational needs but also positions itself as a key player in fostering a skilled workforce that can meet the challenges and opportunities of the electric vehicle market.

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