Automotive Teaching Equipment
Electric Heat Pump Air Conditioning Training Platform
ZC-QCW07A
Product Introduction:
As the global automotive industry accelerates towards electrification, intelligentization, and connectivity, automotive thermal management systems face new challenges and opportunities. New energy vehicle heat pump air conditioning technology has emerged in this context and is gradually becoming one of the core technologies in the automotive thermal management field. This platform adopts a new energy vehicle heat pump automatic air conditioning system. Unlike conventional new energy vehicle automatic air conditioning, new energy vehicle heat pump air conditioning utilizes the reverse Carnot cycle principle. The heat pump air conditioning training platform has cooling, heat pump heating, PTC heating, and battery thermal management temperature control functions. It mainly consists of a compressor, evaporator, condenser, expansion valve, battery thermal management, air conditioning thermal management integrated module, and PTC module. The New Energy Vehicle Heat Pump Air Conditioning Teaching and Training Platform is a teaching application platform for demonstrating and training new energy vehicle heat pump electric air conditioning systems. It showcases components of the original new energy vehicle heat pump electric air conditioning system and allows for training in sensor and actuator electrical signal detection, refrigerant charging and recovery, and heat pump air conditioning system diagnosis. The platform includes guidance for students during training and evaluation of training results, enabling teachers to quickly grasp the situation during training sessions and adjust the curriculum accordingly. The platform consists of four main parts: the main frame, the control system, the panel circuit principle module, and the intelligent teaching platform system for heat pump air conditioning. It is suitable for the teaching needs of secondary and higher vocational colleges, general education colleges, and training institutions for the maintenance and training of new energy vehicle heat pump air conditioning systems.
Platform Configuration:
The platform consists of a heat pump air conditioning system assembly, an intelligent teaching all-in-one machine, intelligent teaching platform software for heat pump air conditioning, an intelligent heat pump air conditioning touch control panel, a training platform, and a power supply system;
2.1 Heat Pump Air Conditioning System Assembly
2.1.1 Electric Air Conditioning Compressor (High Voltage), Air Conditioning Compressor Wiring Harness Cable (High Voltage), PTC 2.1.1 Heat Pump Air Conditioning Electronic Control System: Heat pump air conditioning control unit, high-voltage relay, insulation module control unit, air conditioning thermal management integrated module, blower debugging module, evaporator temperature sensor, driver's side footwell temperature sensor, passenger's side footwell temperature sensor, driver's side face temperature sensor, passenger's side face temperature sensor, indoor temperature sensor, outdoor temperature sensor, temperature and pressure sensor, pressure sensor, mode damper motor, hot and cold damper motor, circulation damper motor, fan relay and system-related high-voltage relays, fuses, etc.
2.1.3 Piping System: Complete set of high-voltage piping, low-voltage piping, high-voltage power battery piping, etc. for the air conditioning system.
2.2 Training Platform Intelligent Teaching All-in-One Machine and Heat Pump Air Conditioning Intelligent Teaching Platform Software
2.2.1: 43-inch Intelligent Teaching All-in-One Machine
The intelligent teaching all-in-one machine is a modern teaching device integrating advanced technology. The intelligent teaching all-in-one machine features a large, high-definition 43-inch screen. Its simple and elegant design allows it to be installed on the training platform without taking up too much space, while still becoming a focal point for teaching. The narrow bezels provide a wider viewing area, ensuring students can clearly see the screen content from any position in the classroom. The control panel is simple and intuitive, allowing teachers to quickly learn how to operate it. This system integrates multiple teaching functions, eliminating the need for teachers to carry various teaching devices, reducing equipment debugging and switching time, and improving teaching efficiency. It comes pre-installed with a Windows system and a heat pump air conditioning intelligent teaching platform software.
2.2.2 Heat Pump Air Conditioning Intelligent Teaching Platform Software
The platform is equipped with heat pump air conditioning intelligent teaching platform software. Installed within the 43-inch intelligent teaching all-in-one machine, this platform provides real-time data monitoring, system diagnostics, intelligent virtual instrument display, system version information reading, fault code reading and clearing, data stream reading, component testing, heat pump air conditioning system operation teaching, virtual operation teaching, a teaching database, teaching videos, and an intelligent fault setting system. It comprehensively presents the real-time working status, fault diagnosis and analysis, and teaching training functions of the new energy vehicle heat pump air conditioning system. The platform can collect and display system operating data in real time, such as compressor speed, power, insulation value, temperature, pressure, current, and voltage. Students can understand the system's operating status under different working conditions and master the system's operation by monitoring and analyzing this data. This platform provides a method for evaluating system performance, enabling users to determine system malfunction based on data and how to optimize and adjust it. It can generate technical reports from the heat pump air conditioning system's data stream, and can save data in real-time, whether static or dynamic, for vehicles. Saved data and technical reports can be saved, printed, edited, and analyzed in Excel format. This fully meets the teaching needs of instructors and enhances students' understanding of system components and their ability to analyze faults. The platform displays real-time status data and fault information of the heat pump air conditioning system, facilitating integrated theory and practice teaching. A teaching database is included, allowing instructors to store learning materials, teaching videos, course resources, and maintenance information. When the platform needs updates, it can connect wirelessly for one-click upgrades and remote technical support. The platform supports split-screen and projection functions, real-time data sharing, and synchronized practical and theoretical teaching, significantly improving teaching quality and efficiency while perfectly solving the problem of clustered teaching. The heat pump air conditioning intelligent teaching platform software is compatible with Windows 8, Windows 10, and Windows 11 systems. 2.3 Intelligent Heat Pump Air Conditioner Touch Control Panel
The control panel can be used to control the operation of the heat pump air conditioning system, with the following functions:
2.31 Temperature Control: Precisely sets the indoor temperature. By adjusting the heat pump air conditioner's temperature range of 16-30 degrees Celsius, the cooling or heating temperature value can be achieved, keeping the indoor temperature near the set value to meet the temperature setting requirements of the heat pump air conditioning system.
2.32 Mode Selection: Provides multiple heat pump air conditioning operating modes, such as automatic mode, A/C mode, maximum air conditioning mode, individual control mode, front defrost mode, rear defrost mode, internal/external circulation mode, ventilation mode, etc., which can be switched according to different needs and usage scenarios.
2.33 Fan Speed Adjustment: Allows adjustment of the heat pump air conditioner fan speed. The system offers 7 adjustable fan speeds and includes a one-button shut-off mode.
2.34 Airflow Mode: Allows setting the air conditioning vent mode, such as face blowing mode, foot blowing mode, defrost mode, etc.
2.35 Control Panel Basic Parameters: Equipped with a 10-inch LCD screen and running a Windows system, effectively replicating the vehicle's air conditioning control interface.
2.4 Training Platform (The training platform consists of a testing area, a control area, a multimedia integrated teaching area, and a main frame)
2.4.1 Testing Area: Features a circuit diagram of the heat pump air conditioning system and corresponding testing terminals. The testing terminals use 2mm measuring ports for data measurement with the measurement panel. There should be no fewer than 50 measurement holes. This area is for student measurements and should allow direct use of multimeters and oscilloscopes to measure voltage, resistance, frequency, or waveform signals in real time on the panel.
2.4.2 Control Area: Includes an ignition switch, emergency stop switch, diagnostic interface, and intelligent heat pump air conditioning touch control panel.
2.4.3 Multimedia Integrated Teaching Area: Consists of a 43-inch intelligent teaching all-in-one machine and intelligent heat pump air conditioning teaching platform software.
2.4.4 Main Frame: A mobile training platform with an aluminum profile main frame. The training platform is equipped with side railings and high-voltage hazard warning labels to ensure safe use.
2.5 Power Supply System: AC220V AC power, DC320V high-voltage power supply module, DC12V power supply module, main power switch with leakage protection, etc.
Basic Functions:
3.1. Demonstration Function: The system realistically displays all components of a new energy vehicle heat pump air conditioning system in physical form. Through pipe connections and control system coordination, it realistically simulates the cooling, heating, PTC heating, and battery thermal management system operations of the heat pump air conditioning system. This allows trainees to intuitively observe the refrigerant circulation within the system and the collaborative work of various components, thus gaining a better understanding of the working principle of heat pump air conditioning.
3.2. 3.1 Testing Function: The training platform's circuit panel is equipped with testing terminals identical to those of the original vehicle's electronic control unit, allowing direct testing of the control unit's electrical signals, such as resistance, voltage, current, and frequency signals.
3.3 Diagram Recognition Function: The training platform's circuit panel displays a color-coded circuit diagram of the heat pump air conditioning system, meeting teaching needs for circuit diagrams, component names, and waveform detection. This provides a solid foundation for the analysis, testing, diagnosis, and troubleshooting of the heat pump air conditioning system.
3.4 Operation Function: The heat pump air conditioning system can start and operate normally, realistically simulating the cooling, heating, PTC heating, and battery thermal management system processes, facilitating dynamic testing and learning for students.
3.5 Real-time Display Function: Equipped with intelligent teaching platform software for heat pump air conditioning, it can display real-time changes in heat pump air conditioning system parameters and the dynamic flow of refrigerant.
3.6 Self-Diagnosis Function: The intelligent teaching platform software for heat pump air conditioners allows for functions such as fault code reading, data stream reading, and fault code clearing. The platform is also equipped with an OBD-II diagnostic connector, which can connect to specialized instruments for self-diagnostic functions such as reading and clearing fault codes and reading data streams.
3.6. Disassembly and Assembly Training Function: Major components are installed on the training platform, allowing for easy disassembly after power failure. This allows students to master the key points of disassembling and assembling various components of the new energy vehicle heat pump system during the disassembly and wiring process.
3.7. Heat Pump Air Conditioner Hands-on Function: Students can conduct various practical operation training on the training platform, such as assembling the refrigeration system, connecting pipes, wiring the electrical control system, charging and recovering refrigerant, and debugging and operating the system. This improves students' hands-on ability and practical skills, enabling them to master the installation, maintenance, debugging, and upkeep methods of heat pump air conditioning systems.
3.8. Intelligent Fault Setting and Assessment Function: By setting various simulated faults, trainees can analyze, detect, and diagnose the fault phenomena, and ultimately troubleshoot the faults, cultivating their troubleshooting abilities and logical thinking skills, and enhancing their ability to solve practical problems;
Technical Parameters:
1. Platform Input Power: Single-phase AC 220V±10% 50Hz;
2. Platform Output Voltage: DC 320V and DC 12V;
3. Platform Heat Pump Air Conditioning Refrigerant Type: R134A;
4. Platform Safety Protection: Equipped with leakage protection device, overvoltage, overcurrent, overload, leakage, and grounding protection;
5. Training Frame: The platform adopts a sturdy aluminum alloy frame structure, which has good corrosion resistance and aesthetics, providing stable support for the training components. The product frame is sufficiently safe, using materials not less than... The frame, constructed from 40x40mm standard aluminum alloy profiles, ensures long-term durability and prevents deformation or loosening. It features locking anti-slip wheels at the bottom.
6. Testing Panel: Utilizing high-quality aluminum composite panel as the base, the surface image is formed using high-precision UV flatbed printing technology. The panel features clear images, temperature resistance, resistance to deformation, long lifespan, high pressure resistance, and colorfastness. The actual panel thickness is 4mm.
7. Testing Terminals: Employing high-quality 2mm testing holes, the outer shell is made of high-quality PA insulation material, and the internal material is pure copper plated with gold, featuring high current capacity, good conductivity, temperature resistance, and anti-aging properties.
8. 43-inch Smart Teaching All-in-One Machine: The 43-inch teaching all-in-one machine integrates computer, display, touch functionality, and audio technologies into one teaching device.
8.1: Screen Size: 43 inches. Combined with the training platform, this ensures sufficient viewing area without taking up excessive space. It is primarily used in various educational scenarios such as classroom teaching and training lectures, providing teachers with a convenient and efficient teaching tool.
8.2: Touch Function: Supporting touch operation is a key feature of the all-in-one teaching machine. Teachers and students can directly operate the screen with their fingers or a stylus, or use an external mouse or keyboard, facilitating teaching use
8.3 Computer System: It integrates a computer system, typically including components such as a processor, memory, and hard drive. It ensures smooth operation of various teaching software, such as multimedia courseware playback software and teaching platform software.
8.4 Audio System: Equipped with a built-in audio system, it provides clear sound output. When playing teaching videos and audio materials, all students in the classroom can hear clearly; it also supports external audio equipment to meet the needs of different teaching scenarios.
9. Heat Pump Air Conditioner Intelligent Teaching Platform Software
9.1 Platform Basic Parameters:
1) Communication via CAN enables dialogue with the heat pump air conditioner control unit (ECU), transmitting system status information and execution functions;
2) Heat Pump Air Conditioner Intelligent Teaching Platform Software: Installed within a 43-inch intelligent teaching all-in-one machine, it communicates with the heat pump air conditioner control unit, sending its real-time information to the software. The platform is then operated and presented through the 43-inch intelligent teaching all-in-one machine;
3) Screen Projection Function: The platform can project onto a projector or teaching all-in-one machine, enabling split-screen teaching and synchronously displaying its operating environment. This breaks down the limitations of teaching in a single, fixed location, allowing for multi-location teaching, real-time platform data sharing, and enabling more students to participate in learning.
9.2 Platform Functional Requirements:
1) The platform includes seven modules: Function Page, Action Test, Data Stream Reading, Video Center, Database, Battery Thermal Management, and Intelligent Fault Management. (To ensure the completeness of the submitted product's functions, the tender document must provide screenshots of the functions as proof; renderings are not acceptable.)
2) Function Page; (To ensure the completeness of the submitted product's functions, the tender document must provide screenshots of the functions as proof; renderings are not acceptable.) Heat Pump Control: The heat pump control function is an important function for controlling and monitoring the operating status of the heat pump system.
2.1 Mode Switching: The system should be able to switch between different operating modes such as heating, cooling, automatic, and PTC to meet the usage needs of different teaching scenarios. The system can realistically simulate vehicle cooling in cooling mode, and activate the heat pump mode for heating when switched to heating mode. In automatic mode, the heat pump system automatically selects either cooling or heating mode based on system needs; when switching to PTC mode, the system uses PTC heating mode. These four modes realistically simulate the cooling and heating process of a heat pump air conditioner, greatly improving teaching efficiency.
2.2 Power On/Off Switch: Used to turn the heat pump system on or off. Pressing this button switches between power on and off.
2.3 Operating Status Display: Real-time display of the heat pump system's current operating status, showing compressor speed, interior temperature, high-pressure pipe temperature, high-pressure pipe pressure, low-pressure pipe temperature, low-pressure pipe pressure, compressor current, and compressor voltage, allowing students to intuitively understand the system's operation and meeting teaching needs.
2.4 Fan Speed Setting: The fan speed is adjusted using the fan speed adjustment slider. The set fan speed corresponds to the fan speed; clicking the fan speed button to the right increases the fan speed, and clicking it to the left increases the speed.
2.5 Temperature Setting: The temperature of the heat pump air conditioning system is adjusted using the "+" and "-" buttons. Clicking the "+" button to the right increases the temperature, while clicking the "-" button to the left decreases it. A target temperature can be set, allowing the heat pump system to automatically adjust its operation and maintain the temperature near the set value.
2.6 Temperature Adjustment Buttons: Generally includes "+" and "-" buttons for adjusting the set temperature. The temperature can be set arbitrarily between 16 and 39 degrees Celsius. Each press increases or decreases the temperature value by a certain amount until the desired set temperature is reached.
2.7 Dynamic Display Area for Heat Pump Air Conditioning Management System Schematic Diagram: This area displays a schematic diagram of the heat pump air conditioning system management principle. It dynamically simulates the refrigerant circulation under heating and cooling conditions, highlighting the differences between the heating and cooling cycles in a heat pump air conditioning system. The diagrams illustrate the working principles of components such as the compressor, sensors, in-vehicle condenser, PTC heater, heating electronic expansion valve, cooling solenoid valve, air heat exchange solenoid valve, external condenser, cooling electronic expansion valve, heating solenoid valve, in-vehicle evaporator, blower, and gas-liquid separator. This significantly enhances trainees' understanding of heat pump air conditioning principles.
2.7.1 2.7.1 When the heat pump air conditioning system is cooling, the dynamic principle demonstration area displays a dynamic flow based on actual operating conditions, with the displayed color changing to blue.
2.7.2 When the heat pump air conditioning system is heating, the dynamic principle demonstration area displays a dynamic flow based on actual operating conditions, with the displayed color changing to red.
2.8 Hands-on Teaching: The system can display actual images of the platform's air conditioning thermal management integration module, allowing students to quickly understand and learn about the actual components.
3) Action Test: When the vehicle's control system malfunctions, this test is used to diagnose components in the heat pump air conditioning system. Repair personnel can use the action test to perform actions such as driver's side OFF/ON/CHP ... Diverse teaching needs; (To ensure the completeness of the product's functions, the tender documents must provide screenshots proving these functions; renderings are not acceptable.)
4) Data stream reading: It can read dynamic operating parameters related to the heat pump air conditioning system, such as in-vehicle temperature, compressor speed, evaporation temperature, compressor power, high-pressure pipe temperature, high-pressure pipe pressure, low-pressure pipe temperature, low-pressure pipe pressure, compressor current, compressor voltage, and compressor IGBT. When reading real-time sensor and actuator data streams, it can determine whether the input and output data are changing within the specified range, and whether the components or electronic control system are working properly; greatly improving students' understanding of the various components of the system and... Fault analysis capability; (To ensure the completeness of the product's functionality, the tender documents must provide screenshots proving this functionality; renderings are not acceptable.)
Training Objectives and Requirements
1. Understand the working principle of heat pump air conditioning in new energy vehicles;
2. Understand the structure and working principle of the compressor in a heat pump air conditioning system for new energy vehicles;
3. Understand the differences between heat pump air conditioning in new energy vehicles and conventional air conditioning in new energy vehicles;
4. Understand the working principle of the PTC module in a heat pump system for new energy vehicles;
5. Understand the functions of the main components of the PTC module in a new energy vehicle;
6. Understand the differences between heating in a heat pump air conditioning system for new energy vehicles and heating in conventional new energy vehicles;
7. Understand the control principle of the air conditioning control panel in new energy vehicles;
8. 9. Understand the structure and working principle of the evaporator assembly of a heat pump air conditioning system in new energy vehicles;
10. Understand the structure and working principle of the integrated heat management module for heat pump air conditioning in new energy vehicles;
11. Understand the circuit principle of the integrated heat management module for heat pump air conditioning in new energy vehicles;
12. Understand the structure and working principle of the piping system of a heat pump air conditioning system in new energy vehicles;
13. Understand the working principle of the sensors and servo motors in a heat pump air conditioning system in new energy vehicles;
14. Be familiar with the maintenance and replacement operation of the heat pump air conditioning filter in new energy vehicles;
15. Be familiar with the refrigerant charging and replacement operation of a heat pump air conditioning system in new energy vehicles;
16. Be familiar with the refrigerant piping principle of a heat pump air conditioning system in new energy vehicles;
BYD Yuan PLUS Drive System Training Platform (with Simulation Software)
ZC-QCG50E
Product Functions
Based on a real pure electric vehicle drive system, it can realistically demonstrate the composition and working process of a pure electric vehicle drive system.
Suitable for schools' teaching needs regarding pure electric vehicle drive systems.
This equipment meets the teaching needs of automotive new energy and energy-saving training courses.
Functional Features
1. A real, operational pure electric vehicle drive system, fully demonstrating the composition and working process of a pure electric vehicle drive system.
2. The training table panel is made of 4mm thick high-grade aluminum composite panel that is corrosion-resistant, impact-resistant, pollution-resistant, fireproof, and moisture-proof. The surface is treated with a special process of spraying primer. The panel is printed with a color circuit diagram printed with UV flatbed inkjet that will never fade.
3. The training platform panel is equipped with an electric vehicle instrument that can display real-time changes in parameters such as power transmission process, vehicle speed, voltage, temperature, and fault indicator lights of the electronic control system.
4. The training platform panel is equipped with detection terminals, which can be used to directly detect the electrical signals of each control unit pin, such as resistance, voltage, current, frequency signals, etc.
5. The training platform is equipped with an electronic throttle control device, which can conveniently accelerate and decelerate the pure electric vehicle drive system.
6. The training platform is equipped with a main power switch, protective covers for rotating parts, and other installation protection devices.
7. The training platform base is made of welded steel structure with a spray coating process. It is equipped with self-locking casters, making it flexible to move, safe, reliable, sturdy and durable.
Technical Specifications
1. Power source: Lithium-ion battery pack
2. Operating temperature: -40℃～+50℃
3. Equipment steel pipe: 60*40*3mm
4. Equipment cabinet: 1.5mm cold-rolled steel plate, stamped and formed;
5. Casters: 100*60mm
6. External dimensions: 1900×1000×1100mm (Length×Width×Height)
Basic Configuration (per unit)
|
Serial Number |
name |
Specifications and Models |
unit |
quantity |
|
1 |
Test Control Panel |
Equipped with various detection terminals, color circuit diagrams, and working principle schematics. |
set |
1 |
|
2 |
Combination Instruments |
Electric vehicle dedicated |
indivual |
1 |
|
3 |
Ignition switch |
set |
1 |
|
|
4 |
Active equalization battery management system |
set |
1 |
|
|
5 |
New energy vehicle controller |
set |
1 |
|
|
6 |
motor controller |
Matching motor |
set |
1 |
|
7 |
Car charger and charging port |
Compatible with battery |
set |
1 |
|
8 |
DC-DC converter |
set |
1 |
|
|
9 |
Lithium-ion battery pack |
set |
1 |
|
|
10 |
Brushless DC motor drive system |
set |
1 |
|
|
11 |
Half-shaft braking system |
Electric vehicle dedicated |
set |
1 |
|
12 |
Gear switch |
Electric vehicle dedicated |
set |
1 |
|
13 |
Throttle control device |
Electric vehicle dedicated |
set |
1 |
|
14 |
DC contactor |
set |
1 |
|
|
15 |
Main power switch |
Supporting |
set |
1 |
|
16 |
Mobile platform |
1900×1200×1100mm (with self-locking casters) |
tower |
1 |
|
17 |
Fuse box |
Supporting |
set |
1 |
|
18 |
Warranty card/certificate of conformity |
Supporting |
set |
1 |
|
19 |
Fault simulation and troubleshooting device |
|
set |
1 |
Supporting Tools
This training platform is equipped with a professional integrated tool system, which includes a complete set of disassembly and assembly tools. It can help teachers and students efficiently complete equipment disassembly and assembly operations during training sessions, providing convenient and professional tool support for the smooth implementation of training teaching.
1. Integrated tool system:
The integrated tool system adopts a one-piece ABS plastic vacuum forming design, which can be precisely molded according to the shape of tools, equipment, and measuring instruments, so that various tools can be firmly embedded in the corresponding slots. This design realizes centralized management and standardized storage of tools, equipment, and measuring instruments, which not only effectively avoids the loss and damage of tools, but also greatly improves retrieval efficiency, providing a solid guarantee for the efficient operation of actual work.
2. The disassembly and assembly tools are customized based on actual needs, which can fully meet the work requirements without wasting tool resources. This set of tools is forged from industrial-grade chromium vanadium steel (CR-V) and treated with high-frequency quenching, achieving a hardness of HRC58-62, far exceeding the wear resistance and torsional resistance of ordinary carbon steel tools; key tools such as box wrenches use precision forging tooth pattern, with tooth surface accuracy controlled within 0.02mm, ensuring a tight and non-slip engagement, suitable for disassembling and assembling precision automotive parts; the multimeter uses an intelligent anti-burn-out chip + gold-plated probes, with a range accuracy of ±0.5%, and the test lamp has built-in high-voltage resistant insulation material, ensuring both safety and accuracy in complex circuit testing.
3. The specific disassembly and assembly tools are as follows:
|
Serial Number |
name |
quantity |
unit |
|
1 |
flathead screwdriver |
1 |
Bundle |
|
2 |
Phillips screwdriver |
1 |
Bundle |
|
3 |
Test lights |
1 |
Bundle |
|
4 |
multimeter |
1 |
tower |
|
5 |
spark plug sleeve |
1 |
Bundle |
|
6 |
Consumables |
1 |
set |
|
7 |
10-gauge box wrench |
1 |
Bundle |
|
8 |
12-gauge box wrench |
1 |
Bundle |
|
9 |
13-gauge box wrench |
1 |
Bundle |
|
10 |
14-gauge box wrench |
1 |
Bundle |
|
11 |
15-gauge box wrench |
1 |
Bundle |
|
12 |
16-gauge box wrench |
1 |
Bundle |
|
13 |
17-gauge box wrench |
1 |
Bundle |
Supporting Course Resources
The accompanying teaching materials include teaching slides and instructional videos.
1. Instructional Videos: These videos are presented in the form of micro-courses and include practical content such as equipment disassembly and assembly, operation demonstrations, and troubleshooting. The video resolution is no less than 1080P, the frame rate is ≥30fps, and the videos support adaptive playback on multiple devices.
2. Teaching materials:
A. The courseware content is precisely matched with the hardware of the training platform. All knowledge points and skills points revolve around the core components, operation procedures, and functional modules of the training platform, and do not include generalized content unrelated to the equipment.
B. Embed exclusive real-life photos of the training platform, structural disassembly diagrams, screenshots of the operation interface, and other visual materials, clearly marking key parts of the equipment, button functions, wiring ports, and other details to achieve a one-to-one correspondence between "courseware content and actual equipment".
C. The training steps are designed to fully comply with the operating specifications of this training platform, including exclusive content such as equipment startup procedures, parameter adjustment methods, disassembly and assembly precautions, and safety operation points, which can be directly used as a synchronous guide manual for actual machine operation.
D. Develop targeted teaching modules by combining the unique functions of the training platform, such as data acquisition, fault simulation, and intelligent detection, with corresponding explanations of principles, case studies, and practical exercises to help learners thoroughly understand the core usage of the equipment.
The courseware includes the following:
A. Overview and understanding of the training platform;
B. Understanding the principles and visualization of core components, such as detailed explanations of the functions of sensors, actuators, and other parts.
C. Basic operation training guidance, including key points for practical operation of parameters such as speed, oil pressure, and water temperature. Multimeters, test lights, and other tools can be used to connect to the testing port of the training platform for operation and data acquisition.
D. Specialized training modules for unique functions, including common fault diagnosis and troubleshooting.
E. Practical exercises and skills assessment.
Toyota Prius Hybrid System Training Platform
ZC-QCG54A
Product Structure
Based on the original vehicle's hybrid electric engine and electronic drive axle, this equipment allows for practical operation of the engine and electronic drive axle under conditions such as starting, acceleration, and deceleration, realistically demonstrating the composition and working process of the hybrid electric engine.
It is suitable for the teaching needs of secondary and higher vocational colleges, general education colleges and training institutions for hybrid electric engine and maintenance training.
Functional Features
1. A real, operational hybrid electric engine, fully demonstrating its composition and operating process.
2. The training platform panel is made of 4mm thick high-grade aluminum composite panel that is corrosion-resistant, impact-resistant, pollution-resistant, fireproof, and moisture-proof. The surface is treated with a special primer spraying process. The panel is printed with non-fading color circuit diagrams. Students can intuitively compare the circuit diagrams and the actual hybrid electric engine to understand and analyze the working principle of the control system.
3. The training platform is equipped with an automotive instrument panel, which can display changes in parameters such as vehicle speed and electronic control system fault indicator lights in real time.
4. The training platform panel is equipped with detection terminals, which can be used to directly detect the electrical signals of various sensors, actuators, engine control units, automatic transmissions, hybrid power units, and power control units, such as resistance, voltage, current, and frequency signals.
5. The training platform is equipped with a diagnostic port, which can be connected to a dedicated automotive decoder to perform self-diagnostic functions such as reading fault codes, clearing fault codes, and reading data streams for electronic control systems such as engines, automatic transmissions, hybrid power systems, and power supplies.
6. The training table is equipped with drawers and commonly used tools .
7. The training platform is equipped with a throttle control device, which can facilitate the acceleration and deceleration of the engine.
8. The training platform is equipped with a main power switch, water tank protective cover, flywheel protective cover and other installation protection devices.
9. The training platform base is made of welded steel structure with round stainless steel handrails welded on both sides. The surface is treated with a spray coating process. It is equipped with self-locking casters, which are flexible to move, safe, reliable, sturdy and durable.
Technical Specifications
External dimensions: 1900×1000×1100mm (Length×Width×Height)
Operating power supply: DC 12V
Fuel grade: depends on engine model
Fuel tank capacity: 10L
Operating temperature: -40℃～+50℃
Steel pipe: 60*40*3mm
Panel cabinet: 1.5mm cold-rolled steel plate, stamped and formed;
Casters: 120*80mm
Basic Configuration (per unit)
|
Serial Number |
name |
Specifications and Models |
unit |
quantity |
|
1 |
Test Control Panel |
Equipped with various detection terminals and color circuit diagrams |
set |
1 |
|
2 |
Combination Instruments |
Original car |
set |
1 |
|
3 |
Engine control computer (ECU) |
Original car |
set |
1 |
|
4 |
Automatic transmission control computer (ECU) |
Original car |
set |
1 |
|
5 |
Hybrid power control computer (ECU) |
Original car |
set |
1 |
|
6 |
Battery Control Computer (ECU) |
Original car |
set |
1 |
|
7 |
Power control computer (ECU) |
Original car |
set |
1 |
|
8 |
Anti-theft control computer (ECU) |
Original car |
set |
1 |
|
9 |
Air conditioning control computer (ECU) |
Original car |
set |
1 |
|
10 |
Gateway (ECU) |
Original car |
set |
1 |
|
11 |
Multifunctional display screen |
Original car |
set |
1 |
|
12 |
Diagnostic Seat |
OBDⅡ |
indivual |
1 |
|
13 |
One-button start switch |
Original car |
indivual |
1 |
|
14 |
Key slot |
Original car |
indivual |
1 |
|
15 |
Smart Key |
Original car |
set |
1 |
|
16 |
frequency converter |
Original car |
tower |
1 |
|
17 |
High-voltage batteries |
Original car |
set |
1 |
|
18 |
High voltage cable |
Original car |
set |
1 |
|
19 |
P position switch |
Original car |
set |
1 |
|
20 |
Electronic drive bridge |
Original car |
set |
1 |
|
21 |
Half-shaft braking system |
Original car |
set |
1 |
|
22 |
fuel pressure gauge |
0-10kg/ cm² |
indivual |
1 |
|
23 |
Vacuum pressure gauge |
0-76in.Hg |
indivual |
1 |
|
24 |
Engine assembly |
set |
1 |
|
|
25 |
fuel tank |
10L |
indivual |
1 |
|
26 |
Fuel pump (including fuel pump plug) |
|
set |
1 |
|
27 |
Throttle control device |
Original car |
set |
1 |
|
28 |
Intake and exhaust pipes |
Original car |
set |
1 |
|
29 |
Water tank (including protective cover) |
set |
1 |
|
|
30 |
Cooling electric fan |
12V, 80W |
indivual |
2 |
|
31 |
backup battery |
12V 65Ah |
tower |
1 |
|
32 |
relay |
Includes: starting relay, oil pump relay, cooling fan relay, etc. |
set |
1 |
|
33 |
Fuse box |
indivual |
1 |
|
|
34 |
Main power switch |
50A |
indivual |
1 |
|
35 |
Fault setting and assessment system |
set |
1 |
|
|
36 |
Mobile platform (with self-locking casters) |
1900×1000×1100mm (Length×Width×Height) |
tower |
1 |
|
37 |
Certificate of Conformity and Warranty Card |
set |
1 |
Supporting Tools
This training platform is equipped with a professional integrated tool system, which includes a complete set of disassembly and assembly tools. It can help teachers and students efficiently complete equipment disassembly and assembly operations during training sessions, providing convenient and professional tool support for the smooth implementation of training teaching.
1. Integrated tool system:
The integrated tool system adopts a one-piece ABS plastic vacuum forming design, which can be precisely molded according to the shape of tools, equipment, and measuring instruments, so that various tools can be firmly embedded in the corresponding slots. This design realizes centralized management and standardized storage of tools, equipment, and measuring instruments, which not only effectively avoids the loss and damage of tools, but also greatly improves retrieval efficiency, providing a solid guarantee for the efficient operation of actual work.
2. The disassembly and assembly tools are customized based on actual needs, which can fully meet the work requirements without wasting tool resources. This set of tools is forged from industrial-grade chromium vanadium steel (CR-V) and treated with high-frequency quenching, achieving a hardness of HRC58-62, far exceeding the wear resistance and torsional resistance of ordinary carbon steel tools; key tools such as box wrenches use precision forging tooth pattern, with tooth surface accuracy controlled within 0.02mm, ensuring a tight and non-slip engagement, suitable for disassembling and assembling precision automotive parts; the multimeter uses an intelligent anti-burn-out chip + gold-plated probes, with a range accuracy of ±0.5%, and the test lamp has built-in high-voltage resistant insulation material, ensuring both safety and accuracy in complex circuit testing.
3. The specific disassembly and assembly tools are as follows:
|
Serial Number |
name |
quantity |
unit |
|
1 |
flathead screwdriver |
1 |
Bundle |
|
2 |
Phillips screwdriver |
1 |
Bundle |
|
3 |
Test lights |
1 |
Bundle |
|
4 |
multimeter |
1 |
tower |
|
5 |
spark plug sleeve |
1 |
Bundle |
|
6 |
Consumables |
1 |
set |
|
7 |
10-gauge box wrench |
1 |
Bundle |
|
8 |
12-gauge box wrench |
1 |
Bundle |
|
9 |
13-gauge box wrench |
1 |
Bundle |
|
10 |
14-gauge box wrench |
1 |
Bundle |
|
11 |
15-gauge box wrench |
1 |
Bundle |
|
12 |
16-gauge box wrench |
1 |
Bundle |
|
13 |
17-gauge box wrench |
1 |
Bundle |
Supporting Course Resources
The accompanying teaching materials include teaching slides and instructional videos.
1. Instructional Videos: These videos are presented in the form of micro-courses and include practical content such as equipment disassembly and assembly, operation demonstrations, and troubleshooting. The video resolution is no less than 1080P, the frame rate is ≥30fps, and the videos support adaptive playback on multiple devices.
2. Teaching materials:
A. The courseware content is precisely matched with the hardware of the training platform. All knowledge points and skills points revolve around the core components, operation procedures, and functional modules of the training platform, and do not include generalized content unrelated to the equipment.
B. Embed exclusive real-life photos of the training platform, structural disassembly diagrams, screenshots of the operation interface, and other visual materials, clearly marking key parts of the equipment, button functions, wiring ports, and other details to achieve a one-to-one correspondence between "courseware content and actual equipment".
C. The training steps are designed to fully comply with the operating specifications of this training platform, including exclusive content such as equipment startup procedures, parameter adjustment methods, disassembly and assembly precautions, and safety operation points, which can be directly used as a synchronous guide manual for actual machine operation.
D. Develop targeted teaching modules by combining the unique functions of the training platform, such as data acquisition, fault simulation, and intelligent detection, with corresponding explanations of principles, case studies, and practical exercises to help learners thoroughly understand the core usage of the equipment.
The courseware includes the following:
A. Overview and understanding of the training platform;
B. Understanding the principles and visualization of core components, such as detailed explanations of the functions of sensors, actuators, and other parts.
C. Basic operation training guidance, including key points for practical operation of parameters such as speed, oil pressure, and water temperature. Multimeters, test lights, and other tools can be used to connect to the testing port of the training platform for operation and data acquisition.
D. Specialized training modules for unique functions, including common fault diagnosis and troubleshooting.
E. Practical exercises and skills assessment.
Portable Battery Pack Charging and Discharging Tester
ZC-QCW08A
7-Layer Tool Cart
ZC-QCW09A
Overall vehicle dimensions : 860x460x940mm
Box dimensions: 680*460*800mm
Drawer 1 : 570x410x45mm
Drawers 2-6 : 570x410x70mm
Drawer 7 : 570x410x150mm
Weight : 57Kg
Static load capacity: 350KG
Box thickness: 1.2mm
First layer: 16-piece set
16- piece insulated open-end wrench
Sizes : 7 , 8 , 9 , 10 , 11 , 12 , 13 , 14 , 15 , 16 , 17 , 18 , 19 , 21 , 22 , 24mm
Second layer: 17-piece set
7-piece insulated hex wrench set : 3 , 4 , 5 , 6 , 8 , 10 , 12 mm
10-piece set of insulated hex socket screwdrivers: 4x125 , 5x125 , 6x125 , 7x125 , 8x125 , 9x125 , 10x125 , 11x125 , 12x125 , 13x125
Third layer: 12 items
Insulated water pump pliers *1, insulated cable pliers *1, insulated flat-nose pliers *1 , insulated diagonal-nose pliers *1, insulated needle- nose pliers *1, insulated needle -nose pliers (bent) *1, insulated pliers *1, insulated wire strippers *1, insulated round-nose pliers *1, insulated electrician's shears *1, insulated straight/flat knife *1, insulated hook sickle *1
Fourth layer: 45-piece set
Fifth layer: 18-piece set
Sixth layer: 16-piece set
16 -piece insulated box wrench set : Sizes : 7 , 8 , 9 , 10 , 11 , 12 , 13 , 14 , 15 , 16 , 17 , 18 , 19 , 21 , 22 , 24mm
Automotive Scanning Tools
ZC-QCW13A
New Energy Vehicle Fault Diagnosis System
ZC-QCW11A
Universal Junction Box
ZC-QCW12A
It includes various specifications of "T" wires to meet the needs of all fuses, relays and components in the racing vehicle system for connection and measurement. It must have sufficient current carrying capacity and reusability.
II. Product Specifications
Include:
1) Black sheathed clip extension cable; L=2M (black)
2) Red sheathed clip extension cable; L=2M (red)
3) Terminal block with full-coverage alligator clip; L=220mm (red)
4) Terminal block with full-coverage alligator clip; L=220mm (black)
5) Heat shrink tubing terminals with full-coverage alligator clips; L=220mm (red)
6) Heat shrink tubing terminal block with full-coverage alligator clip; L=220mm (black)
7) Red full-coverage ∅2.0 test probe
8) Black full-coverage ∅2.0 test probe
Automotive Clamp Meter
ZC-QCW10A
Automotive Oscilloscope
ZC-QCW14A
Supports over 80 automotive diagnostic functions (ignition detection/sensor detection/bus detection/performance detection/starter charging circuit, etc.). Video assistance allows online viewing of diagnostic videos. Diagnostic results can be saved in multiple ways, including generating reports, printing, or taking screenshots via buttons. Supports long-term waveform recording and can simulate camshaft and crankshaft signals. Signals are transmitted via a USB 2.0 plug-and-play interface, requiring no external power supply.
feature
Bandwidth: 1 MHz
USB oscilloscope
Channel 8
Sampling rate: 2.4 Gsa/s.
Vertical resolution 8 bits/channel.
Voltage range
10 mV, 5 V/Div, ×1 probe.
100 mV, 50 V/Div, ×1 probe.
10 V to 5000 V/Div, x1000 probes.
100 V to 50,000 V/Div@x1 probe.
200 mV to 100 V/Div, ×1 probe.
Coupled DC.
Impedance 1M ohm.
Programmable generator
Vehicle testing
Note: An instruction manual should be attached.
Automotive Touchscreen Oscilloscope
ZC-QCW15A
Same model: ATO3004 including battery + six decoding modes + carrying bag
Insulation Tester
ZC-QCW16A
The Megger MIT515 is a 5kV digital/analog insulation resistance tester designed for the commissioning and maintenance of high-voltage electrical equipment. It features a robust double-walled housing for durability and safety, as well as powerful diagnostic capabilities.
Main functions
Safety and durability
All terminals meet CAT IV 600 V rating (maximum altitude 3000 meters).
Double-layer protection design: The outer layer is a robust shell, and the inner layer is a flame-retardant shell. The protection level is IP65 when closed (IP40 when open).
Test Function
Supports all of the following diagnostic modes: IR (insulation resistance), timing IR, polarization index (PI), dielectric absorption ratio (DAR), and dielectric discharge (DD), and includes a PI predictor for faster PI testing.
Display and User Interface
Combination of analog pointer (100 kΩ to 10 TΩ) and digital reading (10 kΩ to 10 TΩ)
Large backlit LCD displays multiple parameters (resistance, voltage, leakage current, capacitance, battery, test time).
Voltage and resistance capability
Preset test voltages: 250 V, 500 V, 1 kV, 2.5 kV, 5 kV
User-defined voltage: 40 V–1 kV (10 V steps), 1 kV–5 kV (25 V steps)
Resistance measurement, up to 10 TΩ, 5 kV
Measurement accuracy and capacity
Accuracy: ±5% (1 MΩ to 1 TΩ); ±20% within 10 TΩ.
Short circuit/charging current: Approximately 3 mA
Noise immunity: Can suppress interference up to 3 mA
Protects gate performance: Effectively minimizes leakage error (e.g., suppresses parallel leakage to 250 kΩ with an error of less than 1% under a 100 MΩ load).
Additional measurements
Capacitance: 10 nF to 25 µF (when voltage > 500 V); Accuracy ±10% ±5 nF
Leakage current: 0.01 nA to 6 mA; accuracy ±5% ±0.2 nA
Voltmeter: 30 V to 660 V (AC/DC); Accuracy ±3% ±3 V
Battery and power supply
Rechargeable lithium-ion battery (11.1 V, approximately 5.2 Ah, compliant with IEC 62133).
A 6-hour continuous test was conducted at 5 kV with a 100 MΩ load; a 30-minute fast charge provides approximately 1 hour of runtime.
A full charge takes approximately 2 hours (normal) or 2.5 hours (deep discharge).
When the battery is depleted, it can be powered directly from an AC power source.
Environment and Physics
Operating temperature: -20°C to +50°C; Storage temperature: -25°C to +65°C
Maximum altitude: 3000 meters
Dimensions: Approximately 315 × 285 × 181 mm; Weight: 4.5 kg
Timer function: Maximum setting is 99 minutes and 59 seconds; minimum setting is 15 seconds.
Interface and logging
Real-time output: 1Hz readings of V, I, and R
Model-specific memory: Although the MIT515 typically does not have internal memory, some models can record for up to 5.5 hours at 5-second intervals.
Accessories included
Typically, the package includes: a 3-meter cable set (with medium-insulation clamps), a power cord, a calibration certificate, a user guide or CD, and sometimes Power DB Lite software and a USB cable.
|
feature |
Specification |
|
Test voltage |
250 V, 500 V, 1 kV, 2.5 kV, 5 kV (variable) |
|
Maximum resistance |
10 TΩ (5 kV) |
|
Test mode |
Infrared, timed infrared, PI, DAR, DD |
|
short circuit current |
~3 Ma |
|
Battery life |
Approximately 6 hours, 5 kV (100 MΩ load) |
|
Security level |
CAT IV 600 V (up to 3000 m) |
|
show |
Analog + Digital, Backlit LCD |
|
Case/Protection |
Double-layer casing; IP65 seal, robust and durable. |
|
Weight/Dimensions |
~4.5 kg / 315×285×181 mm |
|
Accessories |
Wires, power cords, calibration certificates, manuals |
|
Note: An operation and maintenance manual should be attached. |
EV Protection Equipment
ZC-QCW17A
Workstation Safety Kit
ZC-QCW18A
Dimensions: 2m * 1m * 10mm
High voltage: 10kV
Hot Tags: automotive teaching equipment, China, manufacturers, suppliers, engineering, OEM, ODM, assembly training bench, Automatic Transmission, Automotive ECU Programing Equipment, automotive model, Hydraulic Brake Chassis Trainer, School Teaching Equipment Display Rotating Engine Stand
You Might Also Like
Send Inquiry